Zippo 65827 Butane Lighter in depth review

Zippo 65827 Butane Lighter | In-Depth Review

As a cigar aficionado, I’ve always appreciated the elegance and reliability of Zippo lighters. When I discovered the Zippo 65827 Butane Lighter Insert, I knew I had to give it a try. This review is all about sharing my experience with this fantastic upgrade, breaking down its features, and providing insights based on real-world usage.

Zippo 65827 Butane Lighter in depth review

Key Features

Genuine Zippo Single Torch Insert:

    • Compatibility: This insert is designed to fit seamlessly into any standard Zippo lighter case (except for Slim, Armor, and 1935 Replica models). It’s a perfect upgrade that lets you keep your favorite Zippo case while enjoying the benefits of a modern torch flame.

Push-Button Piezo Ignition:

    • Ease of Use: Gone are the days of fiddling with a flint wheel. The push-button piezo ignition system makes lighting up a breeze. One click, and you’re good to go. It’s a game-changer for anyone who loves convenience.

Adjustable Blue Flame Height:

    • Temperature: The blue torch flame can reach a scorching 2,300°F (1,260°C), ensuring a reliable and intense heat source.
    • Adjustability: With a simple twist of the dial on the bottom, you can adjust the flame height to suit your needs. Whether you’re lighting a robust cigar or starting a campfire, this insert has you covered.

Refillable with Butane Fuel:

    • Fuel Efficiency: With a 0.9g fuel capacity, this insert offers extended use between refills. Butane is clean-burning and efficient, making it an ideal choice for regular use.
    • Refilling Process: Refilling is a straightforward process. Just use Zippo butane fuel, and you’re back in action. No fuss, no mess.

Durable Construction:

    • Materials: Made from high-quality zinc, this insert is built to last. It can handle the rigors of everyday use and outdoor adventures, making it a reliable companion.

Iconic Zippo “Click” Sound:

    • Nostalgia: Despite the modern upgrades, this insert retains the classic Zippo “click” that we all know and love. It’s a little touch of nostalgia that keeps the experience authentic.

Gift-Ready Packaging:

    • Presentation: The insert comes packaged in a sleek gift box, making it an excellent gift for fellow lighter enthusiasts. It’s a thoughtful and practical present that any Zippo fan would appreciate.

Safety Features:

    • Child-Resistant Safety Button: This feature adds an extra layer of security, preventing accidental ignition by children. It’s a smart addition that ensures peace of mind.

Performance Evaluation Based on Objective Feedback

Ease of Use:

    1. Installation: Installing the insert into a Zippo case is quick and easy. It fits perfectly and maintains the classic Zippo feel.
    2. Refilling: Refilling with butane is a breeze, thanks to the user-friendly design. No more messy refills – just smooth and simple.

Flame Performance:

      • Wind Resistance: The torch flame performs brilliantly in windy conditions. Whether you’re out on the boat or lighting up at a breezy campsite, this insert won’t let you down.
      • Adjustable Flame: The adjustable flame height is a standout feature. It offers the versatility you need for different tasks, from lighting cigars to starting bonfires.

Fuel Efficiency:

    • Users report significant improvements in fuel efficiency compared to traditional Zippo fluid. The butane fuel lasts longer, reducing the frequency of refills and making it a more eco-friendly choice.

Durability and Build Quality:

    • The high-quality construction ensures durability and long-lasting performance. However, a few users have reported issues with the ignition system after several months of use, so it’s something to keep in mind.

Safety Features:

    • The child-resistant safety button is a thoughtful addition that enhances overall safety, especially in households with young children.

Practical Usage Scenarios

Outdoor Enthusiasts:

    • Camping and Hiking: The wind-resistant flame and durable build make it a reliable tool for lighting campfires and stoves in challenging outdoor conditions.
    • Fishing and Boating: The torch flame’s stability in windy environments is beneficial for lighting in outdoor activities involving water.


    • Cigar and Cigarette Lighting: The adjustable flame allows for precise control, making it perfect for lighting cigars without scorching them. The butane flame is also odorless, preserving the flavor of high-quality tobacco.

Everyday Carry:

    • General Use: For non-smokers, the insert is useful for lighting candles, starting barbecues, or providing a reliable flame in emergencies.

Collectible Appeal:

    • Zippo Collectors: Maintains the aesthetic and tactile appeal of classic Zippo lighters while offering modern functionality.

Potential Drawbacks

Aesthetic Compatibility:

    • The insert’s chrome finish may not match all Zippo cases, particularly those with unique finishes like brass or copper.

Soft Flame Preference:

    • Users who prefer a traditional yellow flame might find the blue torch flame less appealing. While the torch flame is more efficient, it lacks the softer aesthetic some users enjoy.

Manufacturing Concerns:

    • Some users have expressed disappointment that the insert is made in China, feeling it compromises the traditional American-made appeal of Zippo products.


The Zippo 65827 Butane Lighter Insert is a fantastic upgrade for any Zippo enthusiast. It offers significant improvements in functionality, particularly in wind resistance and fuel efficiency. Its ease of use, safety features, and versatility make it a valuable addition to any collection. While there are some aesthetic and manufacturing concerns, the overall benefits and improvements far outweigh these drawbacks.

For those interested in enhancing their classic Zippo lighter with modern convenience, the Zippo 65827 Butane Lighter Insert is an excellent choice. It brings together the best of both worlds – the timeless charm of a Zippo with the practicality of a butane torch. Give it a try, and you won’t be disappointed.